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SZS3000LX Mortar Concrete Dual-purpose Mixing Station


Dual-purpose mixing main machine for mortar and concrete: Designed based on the characteristics of mortar and concrete raw materials, it adopts strong dual-flow boiling mixing technology.

Category :

Mortar Concrete Dual-Purpose Mixing Station

keywords :

Mortar Concrete Dual-Purpose Mixing Station

Product Introduction

Dual-purpose mixing main machine for mortar and concrete: Designed based on the characteristics of mortar and concrete raw materials, it adopts strong dual-flow boiling mixing technology. This greatly increases the number of axial large circulations and radial small circulations, and through the shearing effect of the blades on the two shafts, significantly improves mixing efficiency and homogeneity. It can produce qualified concrete and high-quality mortar meeting machine spraying requirements.

Dual-purpose station hopper: Fully adopts a liner plate structure with no angle steel inside the hopper, preventing stone accumulation. It supports instant switching between concrete and mortar production without manual cleaning of the hopper.

Micro-powder admixture metering system: Solves the problem of small dosage and difficult metering of powder admixtures required for machine-sprayed mortar, with a metering accuracy of ±50g per batch.

Product Selling Points

Professionally built for high standards and high configuration: All designs and configurations are tailored to the material characteristics and raw material performance of concrete and mortar. It is equipped with a specially developed dual-purpose mixing main machine and dual-interface control system. The entire station adopts professional configurations such as a 3-liquid 1-powder admixture system, a 5-bin (3 sand + 2 stone) internal vibration anti-arching batching station, and a stone accumulation-proof dual-purpose hopper.

Dual functions and dual qualifications: It has the function of producing both concrete and mortar. The produced mortar meets machine spraying standards, while ordinary concrete mixing stations have low efficiency and poor homogeneity when producing mortar, making them unsuitable for machine spraying. The SZ series dual-purpose station meets the application conditions for both mortar and concrete production qualifications. Relevant policies issued by construction committees in some provinces stipulate that developers and construction enterprises must use mortar mixed by SZ-series mixing stations or special mortar stations to comply with ready-mixed mortar usage standards; mortar produced by ordinary concrete mixing stations is no longer recognized.

Professional design and high-end quality: The design and configuration are specifically tailored to the characteristics of concrete and mortar, including a dedicated dual-purpose mixing main machine and interface control system, as well as relevant professional configurations for the entire station.

Reduce investment risks and increase investment returns: The dual-purpose function improves equipment utilization and expands customers' profit points. It also avoids the problems of low capacity utilization and single operation faced by standalone mortar stations or commercial concrete stations.

Parameter Category Specific Parameter Item Value
Theoretical Production Capacity Theoretical Production Capacity of Concrete 145m³/h
Theoretical Production Capacity of Mortar 90m³/h
Mixer-related Mixer Model JS3000L (Dual-purpose Main Machine)
Mixing Motor Power 2×55kW
Nominal Capacity of Mixer 3000L
Maximum Aggregate Particle Size Φ60mm
Aggregate Silo Capacity Aggregate Silo Capacity 5×25m³
Aggregate Type Number of Aggregate Types 4
Discharging & Installed Capacity Discharging Height ≥3.8m
Installed Capacity 250kW
Weighing Range and Accuracy Cumulative Aggregate Weighing Range and Accuracy (900~3000)kg±2%
Cement Weighing Range and Accuracy (300~1800)kg±1%
Fly Ash Weighing Range and Accuracy (200~1000)kg±1%
Water Weighing Range and Accuracy (200~800)kg±1%
Admixture Weighing Range and Accuracy (15~80)kg±1%

OUR FACTORY

SANYI MACHINERY CO., LTD.--Your Reliable Partner in Global Construction Machinery Solutions

Sanyi Machinery Co., Ltd. is a renowned construction machinery manufacturer based in China, serving a global clientele. The company is dedicated to providing high-performance, highly reliable, and comprehensive engineering machinery products and one-stop solutions for global infrastructure construction. Leveraging profound technological expertise, a complete product portfolio, and a robust global service network, Sanyi Machinery has become a trusted brand in the international market.

Core Competitive Advantages

High-Quality & Durable Products

Sanyi Machinery consistently regards technological innovation as vital to our development. We have a dedicated R&D team focused on intelligent electro-hydraulic control systems, energy-saving technologies, and ergonomics. Our products utilize a top-tier global supply chain to ensure the performance of core components. Through stringent quality control systems and lean manufacturing processes, we guarantee that every machine delivered offers high reliability, efficiency, and long service life.

Global Perspective, Proven Experience

Our products have been successfully exported to over 50 countries and regions worldwide, including Southeast Asia, the Middle East, Africa, South America, and Europe. Sanyi equipment has earned widespread acclaim from international customers for its excellent environmental adaptability and operational reliability in numerous overseas projects involving highways, railways, ports, real estate, and energy. We understand the standards and needs of different markets and can provide products tailored to local working conditions.

Worry-Free Service, Solid Reputation

We understand that reliable service is the cornerstone of customer confidence. Sanyi Machinery has established parts centers and service facilities in multiple strategic global markets, supported by an international team of experienced engineers. We are committed to providing fast parts supply, professional on-site technical support, and efficient troubleshooting. "Reliable equipment, responsive service" is the feedback we most frequently receive from customers, which inspires us to continually exceed expectations and build long-term, mutually trusting partnerships.

Building the Future Together

Looking ahead, Sanyi Machinery Co., Ltd. will continue to uphold the principle of "Customer First, Technology-Driven, and Collaborative Win-Win." We aim to engage with global customers using smarter and more environmentally friendly construction machinery to jointly build a better world.

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FAQ

How to protect equipment during transportation to avoid collision, rust, or component damage?

Multi-layer protective measures need to be adopted, covering the entire process of packaging, fixing, and monitoring:

Packaging Protection: Wrap collision-prone components (e.g., cab glass, hydraulic pipeline interfaces) with bubble film and plywood boxes; spray anti-rust oil on exposed metal parts (e.g., boom connection pins, track plates) and cover them with waterproof tarpaulins; install waterproof and dustproof covers for electrical components (e.g., display screens, sensors).

Transportation Fixing: Lay anti-slip rubber pads on transportation vehicles (flatbed trucks, railway flatcars), fix the equipment in special card slots with high-strength steel wire ropes or chains, and place rubber blocks at the contact points between the steel wire ropes and the equipment (to avoid wear on the paint and metal surfaces); for crawler-type equipment, additional fixing of the track tensioning device is required to prevent track loosening during transportation.

Full-Process Monitoring: Install GPS positioning systems and temperature-humidity sensors on transportation vehicles to monitor the transportation route and the environment inside the carriage in real time (e.g., coastal transportation needs to prevent rust caused by high temperature and humidity); during long-distance transportation, arrange escorts to check the fixing status regularly and re-tighten the steel wire ropes in time if looseness is found.

After the equipment is delivered to the construction site, what key processes need to be completed for delivery acceptance?

The acceptance needs to be participated in by the manufacturer and the customer (or the construction party), with the core process including 3 steps:

Appearance and Accessory Inspection: Compare with the delivery list to check whether the equipment appearance has transportation damage (e.g., paint scratches, component deformation), and confirm whether the accompanying accessories (e.g., spare filters, tool kits, operation manuals) are complete. If there is any shortage or damage, take on-site photos for records and have both parties sign for confirmation.

Performance Testing: Conduct no-load test runs (e.g., start the engine to check the running sound, operate the working device to test the movement flexibility) and load tests (e.g., excavate loose soil with an excavator to test the digging force, lift standard counterweights with a crane to test the lifting stability). The test data must meet the requirements of the equipment technical parameter sheet.

Document Handover and Training: The manufacturer hands over the equipment technical documents (e.g., certificate of conformity, warranty card, maintenance manual) to the customer, and conducts on-site training for the operators at the same time. The training content includes equipment operation specifications, daily inspection items (e.g., oil level inspection, tire pressure detection), and emergency handling methods (e.g., emergency start for engine shutdown). After the training is completed, both parties sign the Equipment Acceptance Form to confirm the completion of delivery.

If the equipment is damaged during transportation due to force majeure (e.g., heavy rain, earthquake), how to divide the responsibility?

The responsibility division is mainly based on the transportation contract agreement and insurance clauses, usually following the following principles:

Transportation Insurance Purchased: If the manufacturer or the customer has purchased "cargo transportation insurance" for the equipment, and force majeure is within the insurance coverage, the insurance company will settle the claim according to the loss degree (e.g., repair costs, component replacement costs). After settling the claim, the insurance company may claim compensation from the third party causing the loss (e.g., the road management party failing to clear the collapsed road section in time).

No Transportation Insurance Purchased: If no insurance is purchased, check the "force majeure liability clause" in the transportation contract—if the contract stipulates that "the carrier only bears routine transportation risks, and the loss caused by force majeure shall be borne by the cargo owner", the loss shall be borne by the customer (cargo owner); if the contract stipulates that "the carrier shall fully ensure the safety of the cargo, and still bear part of the responsibility under force majeure", the carrier and the customer shall negotiate to share the loss (usually in a ratio of 3:7 or 4:6).

Special Agreements: If the equipment is a customized product and cannot be repaired after being damaged due to force majeure, or cannot meet the use requirements after repair, both parties may negotiate to re-produce (the cycle and cost need to be re-confirmed) or terminate the contract. The specific implementation shall be in accordance with the "customized product delivery breach clause" in the contract

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